Achievement

Achievement

Jet fan maintenance

Jet fan maintenance

Jet fan maintenance

Work content

Maintenance of tunnel ventilation equipment Jet fan for highways. We manage a series of processes from disassembly inspection to maintenance, parts replacement, painting, assembly, test adjustment and so on.

Achievement record

It has been 10 years Onishi Electric Industry a group company with the manufacturing experience of marine blowers received consultation for the maintenance of Jet fan. From the achievements triggered during this time, we are currently developing jet fan removal work, maintenance, installation works and all kinds of support that need for highway tunnel constructions. In this case, it was hard to locate a contractor who can handle such maintenance works locally. We received inquiries from customers when they were looking for directions and introduced them to visit our past performance introduction posted on HP of Onishi Electric Industry.

Difficulties and actions

The problem which occurs first when acceptance inspection of the jet fan main body of about 5 m in total length and Φ 1000 to Φ 1500 is placing the fan in a secured place. Basically we deal with one item production, small lot as well as single items for maintenance. Next to the huge jet fan work it is not uncommon to perform the activities of currently being undertaken by a different scene of deal. We secure a necessary place in the limited factory premises and proceed to a simultaneous disassembly inspection of multiple jet fan bodies and manage the process strictly. In the busy season when it is difficult to secure a place, partner companies are cooperating well with the maintenance work to adjust the location problem well. For this reason, we are strengthening collaboration by arranging a cooperative system so that we can build a good relationship with our partner companies on a daily basis.

Strengths

Although the corrosion situation varies depending on the location of the tunnel from the north to the north throughout the country, the installation location of the jet fans and the surrounding environment, we have accumulated proven track record according to the environment and conditions from the repair contents after disassembly inspection. Our company's strength is to solve customer's problems through consultation, and to satisfy any types of maintenance your request. Currently we are also giving importance on proposals for the improvement of equipment and are trying to reduce the maintenance cost which is going up in recent days. Such as, a specific example includes improvement of the bell mouth. Suction port called ‘bell mouth’ inside where the roundness of the outlet is hollow and water tended to accumulate on the lower side and tended to corrode. Therefore, by removing the exterior board leaving the roundness we reduced the accumulation of water and improved the structure that to be hard to corrode. Even if corroded, it can easily be removed by our improved maintenance system. As other corrosion countermeasures, there are cases where sealing is performed on the joint portion in order to change to corrosion-resistant materials and to prevent electrolysis of dissimilar metals. In addition, our company has thorough safety education on site work from years of experience. We are also appreciating the consciousness on the attitude that each person entering the site does not cause an accident.

Collaboration

ONSEC CO., LTD.
Role
  • Planning and design
Onishi Electric Industry Co., Ltd
Role
  • Quality Control
Yayoi Manufacturing
Role
  • Assembly
Okamoto Iron works
Role
  • Assembly

Project Member

Akihiko Fujii

Project leader
Akihiko Fujii 
Jet-fans are always exposed to the stress due to its installation on the top of the tunnel. In addition, there is high humidity and exhaust gas in the anti-freezing cold in particular (salt) water containing under such a harsh environment inside the tunnel. From our experience of about ten years, we have accumulated proposals and consultations on structures, parts, construction methods, etc., and have achieved device longevity, cost reduction, shortening of construction that has been highly rated by the customer. We will continue to make improvements in future as well to make the most effective use of our maintenance methods.
Other Member
Yusuke Nagata
Yusuke Nagata
Junnosuke Takeda
Junnosuke Takeda
Shinichiro Yokoyama
Shinichiro Yokoyama
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